13 Gypsum Wallboard Manufacturers in 2025

Gypsum wallboard, commonly known as gypsum board, is a building material made of gypsum encased in paper and formed into boards for easy installation. It typically comes in thicknesses of 9.5 mm, 12.5 mm, and 15 mm. Uses of Gypsum Wallboard. Gypsum wallboard has become indispensable in architecture and interior design for its ease of use.

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FGD Gypsum Production Process

Mineralogically identical to natural gypsum, FGD gypsum, or synthetic gypsum, is produced from gas captured within emission control systems at coal fired electric utilities. An emission that would compromise air quality, sulfur dioxide (SO2) gas, is the primary contribution coal makes to FGD gypsum. Utilities that produce panel-grade synthetic gypsum beneficially reuse FGD sludge …

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Manufacturing

This plant takes synthetic material that has a very high free moisture content and converts it into wallboard with better energy efficiency than most of our other plants that process natural gypsum, which has little or no free moisture. How Does The Georgetown Facility Create Better Energy Efficiency? We use high efficiency burners.

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American-Made Drywall Emerges as Potential Danger

Although the federal government does not regulate drywall, the EPA has spent the last two years drafting rules on the ash produced by coal-fired power plants, which forms the synthetic gypsum used ...

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Power plant closures squeeze drywall makers who turn a type

the risk of a tightening of synthetic gypsum supply is starting to impact companies." A shrinking supply is expected to push prices for synthetic gypsum higher, Ms. Thompson said. The impact is already showing up in higher transportation costs, as wallboard manufacturers pay more to ship synthetic gypsum — often in

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New Wallboard Manufacturing Plant | CCC Group, Inc

National Gypsum Company constructed a new manufacturing plant that consists of the latest technology that produces gypsum wall board up to 600 lf per minute. Our Task Construct the synthetic gypsum reclaim and conveyor handling system, as well as erect and install the process mill building for a new gypsum wallboard manufacturing plant.

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Global Gypsum Knowledge Base, news, plants & more on the gypsum

Paper 8: A technology to help the gypsum wallboard industry achieve its net zero goals on a global scale, Tom Robinson, Adaptavate. Paper 9: Making brownfields greener with state of the art dryer upgrades, Niklas Johansson, GypTech. Paper 10: Handling and storage of sticky wet synthetic gypsum, Richard Spaargaren, ESI Eurosilo BV

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Gypsum Industry Statistics

The USE MUFFIN BUILDER Economic activity drives the use of building materials; consequently, production and shipping activities related to gypsum panels, including drywall, fluctuate constantly. As a service to researchers, the Gypsum Association maintains decades of historical data on gypsum board shipments in the United States and Canada. Read Gypsum Association …

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Global Gypsum Directory

Order the Global Gypsum Directory 2024 now! Includes the Global Insulation Directory. The Global Gypsum Directory is the unique listing of all of the world's gypsum wallboard plants - …

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Gypsum

Material versatility — The E Series handles wet synthetic gypsum, dry wallboard scrap, full wallboard sheets, wet wallboard scrap and crushed gypsum rock, metering an even discharge of material for your downstream processes.; Application flexibility — We've sold hundreds of feeders to customers in gypsum, based on the 37 different E Series models.

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Global Gypsum Top 50

Older plans for a Knauf gypsum wallboard plant at Huedin, first delayed in 2009, consisted of a planned investment of US$76.2m in a 35Mm 2 /yr-capacity plant. Knauf has launched its 17Mm 2 /yr Fergana gypsum wallboard plant, in the region of the same name, in Uzbekistan in mid-2022, investing Euro19m.

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Mexico

US: The US gypsum wallboard industry produced 623Mm 2 of gypsum wallboard during the first quarter of 2023, down by 1% year-on-year and by 1.2% quarter-on-quarter. The industry exported 20.1Mm 2 of gypsum wallboard in the quarter under review, corresponding to 19% year-on-year growth. Canada received 19Mm 2 of the product, 94% of total exports for the quarter.

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Turn-Key Solutions for Wallboard Manufacturing

Gyptech has established a strong reputation of providing high quality, reliable equipment for wallboard production. Designed, built, installed and backed by extensive industry experience. We stand behind our reputation.

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New Wallboard Manufacturing Plant | CCC Group, Inc

Construct the synthetic gypsum reclaim and conveyor handling system, as well as erect and install the process mill building for a new gypsum wallboard manufacturing plant.

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Grenzebach

China: Grenzebach BSH, a leading global supplier of process and production technologies, has received a 'significant' order from XINFA Group for the supply of two gypsum wallboard lines to XINFA's existing production plant at its headquarters in Chiping-Liaocheng, Shandong Province. XINFA, one of the world's leading aluminium manufacturers, will expand …

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74 GYPSUM

Demand for gypsum depends principally on the strength of the construction industry, particularly in the United States where the majority of gypsum consumed is used for building plasters, the manufacture of portland cement, and wallboard products. If the construction of wallboard manufacturing plants designed to use synthetic gypsum from ...

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Top 6 Gypsum Board Manufacturers

Top 6 gypsum board manufacturers are Saint-Gobain, Knauf Gips KG, USG Corporation, Etex Group, Lafarge Group and PABCO Building Products LLC.

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BPB Picks WV for Wallboard Plant

The project will be the third BPB plant in North America using this technology." Today, BPB operates 13 wallboard plants, 6 finishing plants and 3 ceiling plants in North America, and more than 130 plants worldwide. The plant is expected to cost around $100 million and would produce about 700 million square feet of gypsum wallboard a year.

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Türkiye

The total supply of crude gypsum grew by 9% to 20.4Mt. Notably, supplies of imported and synthetic gypsum increased in the reporting period. ... Onat GYPS has officially opened its new 25,000m 2 /day capacity gypsum wallboard plant near its gypsum plaster plant in Ankara, Turkey. The machine and automation systems were developed by Grenzebach ...

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Gypsum for Agricultural Use in Ohio—Sources and Quality of …

Synthetic Gypsum. Synthetic gypsum is produced at some coal-fired power plants as a by-product of pollution control measures. The Clean Air Act Amendments of 1990 mandate that electrical utilities install systems for removal ("scrubbing") of sulfur dioxide (SO 2) from flue gases that are generated during the burning of coal.The resulting materials are termed flue gas …

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Eco-Friendly Drywall Options for a Sustainable Home

Canadian manufacturers have focused on reducing the environmental impact of drywall production by utilizing synthetic gypsum, recycled materials, and sustainable manufacturing practices. These efforts have set a standard for the construction industry, encouraging more homeowners and builders to consider eco-friendly options for their projects.

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Global Gypsum Supply Top 10

Despite a wealth of deposits, natural gypsum is a less important source of raw material in Chinese gypsum wallboard production than phosphogypsum and synthetic gypsum from flue gas desulphurisation (FGD) at coal-fired power plants. 6 Most reserves are not economically situated, nor of consistent purity, when compared with the alternatives.

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Gypsum

used by agriculture, cement production, and manufacturers of wallboard and plaster products. Small quantities of high-purity gypsum, used in a wide range of industrial processes, accounted for the remaining tonnage. At the beginning of 2022, the production capacity of 63 operating gypsum panel manufacturing plants in the United States

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Gypsum Wallboard Manufacturing Facility

Gypsum Wallboard Manufacturing Facility. Atlantic Wallboard (Irving Wallboard), a division of J.D. Irving, Ltd., was looking to construct a modern gypsum wallboard plant in buildings formerly used by Saint John Shipbuilding Ltd. The facility would be used to produce commercial-grade wallboard products for the construction industry.

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National Gypsum Company, Shippingport, PA | Building Clean

Find Manufacturers. By Sector. Appliances & Water Heaters ... fiberglass mat faced gypsum sheathing, fiberglass mat faced moisture resistant gypsum board, gypsum plaster base, drywall. CSI code / Product type. 06 16 43 Gypsum sheathing. ... gypsum products manufactured at this facility typically have a high synthetic gypsum content and a low ...

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Home | Gypsum Processing Equipment Manufacturer | Gypsum …

STATE-OF-THE-ART TECHNOLOGY TO PROVIDE GYPSUM WALLBOARD AND GYPSUM POWDER PLANT. Established in 1998; 45 plant projects (2011-2018) Production power up to 50 million m2/year; ... Synthetic Gypsum Plant We offer synthetic gypsum plant turnkey project service, plant production power 30,000 t/year- 500,000 t/year. We also provide device ...

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Gypsum Synthesis | Walls & Ceilings

Currently, USG produces 25 percent (2.75 million tons per year) of its total production capacity with synthetic gypsum cores. A good case study of the transformation from mined to synthetic gypsum is its plant in East Chicago, Ind. This plant now receives its supply of synthetic gypsum from local and regional electric power plants.

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The No 1 Superior Gypsum supplier in South Africa

OMV is the market leader in Gypsum Production in Southern Africa and prides itself on its ability to supply high-quality Gypsum to the market. With the technical skills as well as industry knowledge OMV supplies high-quality Gypsum to …

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Gypsum Data Sheet

Demand for gypsum depends principally on construction industry activity, particularly in the United States, where the majority of gypsum consumed is used for building plasters, the manufacture of portland cement, and wallboard products. The construction of wallboard manufacturing plants designed to use synthetic gypsum from coal flue gas

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Drywall Product Guidance

Gypsum can be natural (mined from the earth), or synthetic (from coal-fired power plants). The type of gypsum available can vary by region, company, and manufacturing plant. Increasingly, drywall manufacturers have shifted toward the use of more synthetic gypsum, also called FGD or flue-gas desulfurization gypsum.[3]

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